Creating Concrete Molds and Architectural Features Using Foam

Whether it is being used to create precastrealm of creative possibilities.
concrete molds or as a perfect replacement for3D laser scanning allows users to incorporate any
concrete and wood, coated foam is fastdesign imaginable into their products. Customized
becoming the material of choice for architecturalsoftware can be used to adapt, combine and
features. Lightweight, durable and easy to install,scale these designs, while taking a design from
foam provides benefits that traditional materialspositive to negative to create a mold is as simple
do not, and it can be used to create a full rangeas a keystroke. While basic architectural shapes
of architectural features -- from columns,can then be cut on the hot wire cutting machine,
balusters and capitals, to moldings, arches andthe CNC router can be used to mill literally any
quoins.kind of organic shape, design or feature in either
While foam is an ideal material for creating thesepositive or negative. These routers really are the
features, the related production processes andworkhorse of the system, carving intricate
equipment are just as important. Hot wire foamdesigns that have traditionally only been possible
cutting has become popular for architecturalwith meticulous hand carving. Once pieces are
applications because of its ability to turn outcarved, customized spray equipment or foam
consistent architectural features and concretecoating machinery is used to prepare for
molds without time consuming manual processesinstallation or concrete casting.
-- and without sacrificing quality.Thanks to the seamless integration of various
However, while standalone hot wire foam cuttingcomplimentary technologies, this system makes it
equipment can handle basic architectural features,possible to take architectural features from
there are limitations to the kinds of products thatconcept to creation with an automated solution.
can be created. The nature of hot wireUsers can produce creative and decorative
equipment, whether using straight or bent wire,architectural features and molds without the labor
limits production to basic architectural designs.of traditional hand carving processes, and without
Incorporating decorative patterns, intricate detailsthe creative limitations of standalone hot wire
or creative designs -- the kind of qualities that setcutting equipment. Perfect replicas of existing
architecture apart -- is simply not possible withpieces and models using either foam or concrete
standalone hot wire cutting technology. For thoseare possible, including accurate historical
looking to move beyond these limitations, a newreproductions.
system that combines a number of technologiesBeyond taking traditional architectural features to
into a powerful foam carving solution is answeringnew levels, this system can also create product
the bell.lines simply impossible with hot wire cutting.
Combining hot wire cutting with 3D laser scanning,Scanning and routing capabilities allow for the
CNC (computer numerical control) routing andcreation of decorative wall panels, concrete reliefs,
various finishing capabilities, an integrated foamfireplace mantels, concrete sculptures and much
cutting and carving system pioneered bymore. It is not surprising that this system is
Streamline Automation represents the next levelgaining popularity as a means of delivering artistic
of innovation in architectural foam and precastand innovative architectural designs that stand out
concrete mold production. While hot wire cuttingfrom the crowd. Bringing together modern
technology is an integral component of thistechnology and traditional craftsmanship, this
system, it is the addition of the scanning, routingsystem is revolutionizing the production of
and finishing capabilities that introduces a newarchitectural foam features and molds.