The current situation and development trend of Automobile mold industry - China PEM Fastener

According to statistics, at present, the size of myhave a certain volume of business. Secondly, the
little car with a mold factory (company) about 30design and manufacturing process technology
more than the number of employees 7,000behind. The most prominent manifestations of the
people, including design, manufacturing andsecondary development of poor software. In
management staff of about 1,000 people,recent years, China has introduced many
accounting for 14% of the total number ofadvanced mold design software. But our data on
workers. Industry-wide fixed assets of about 9all aspects of automotive products, as well as
billion, net worth about 7 billion yuan, annual saleswith foreign materials and so different from the
income of about 4.4 billion, overall laborintroduction of the software must be based on
productivity of about 45 yuan / person, thethe combination of China's national conditions, the
annual manufacturing capacity of approximately 12secondary development of software to design
million man-hours, in which large and medium-sizedand manufacture of molds that meet market
mold manufacturing capacity of some 5 millionrequirements. Secondary development of China's
man-hours / year. In particular, after "95" periodweak ability to mold the software was mainly
of transformation, automotive mold industry isattributable to the lack of development
not only improved productivity and yield, productexperience and technical strength is weak. The
standards and quality has been improved. Forthird is the low quality of management and staff.
example, automobile body dies in the real modelIn recent years, a number of major auto mold
and a new air-cooled steel casting technologyfactory in the world have introduced the
popularization and application, to improve theadvanced mold processing equipment, including
quality of automobile panel dies and reduce theFAW, Dongfeng, days, steam, Cheng Fei and
workload of machining has played an active role.other fixed assets of four companies has reached
At present, trucks, light trucks, mini vans molds200 million yuan or so, but the product
can basically self-sufficient and able to produceperformance and technological level of as
part of the car covered by mold. However, thecompared with foreign advanced level there are
car still has to import most of the mold, mainlystill significant gaps, the main reason is that the
interior body panel molds and mold parts, thelow quality of management and staff, leading to
annual value of imports more than 100 million U.S.low capacity utilization, performance, lack of full
dollars. China's auto industry have been developingplay. Auto Mold market is enormous, and in
rapidly mold, progress is also great, but whenindustrialized countries could account for about half
compared with foreign advanced level, there areof the mold market. Expected that by 2005,
still significant gaps. Is mainly manifested in theChina's basic model cars will reach 170 to update
following points: First, poor manufacturing precision.models and the modification of up to 430 kinds of
In order to seal, for example, many people aremodels of vehicles, is also a great demand for
reflected in poor performance of China's domesticmold. The next few years, automotive mold
automotive sealing. In fact, this not only with theindustry should focus on developing the following
manufacture of sealing material and the level oftypes of products: Large and medium-sized
sealing, and related more directly related to theautomobile panel dies. As the car to the
level of mold. At present, the foreign carhigh-speed, comfort, style-oriented development,
companies are in the implementation of "2 mm"and body structure will become increasingly
project, but in China, the single part can also docomplex and demanding mold to the large-scale,
so, hundreds of parts assembled together there iscomplex, high-precision quality direction. -2,005
no guarantee, and the key is mold. The second isExpected in 2000, China's average annual demand
a short die life. Only aluminum die-casting mold, forfor auto body mold is about 15 million man-hours,
example, has reached advanced level in moreof which large and medium-sized molds demand
than one million, but only 20 million in China, onlyfor 9.36 million man-hours per year. At present,
the foreign level of 1 / 5. Third, die a longChina's large and medium-sized automobile mold
development cycle. Previously, China's Vehicle forproduction capacity of only 5.2 million man-hours /
several decades, the development of automotiveyear, a shortfall of 4.36 million man-hours / year,
die is also very slow. As the intensity ofto meet the rate was only 53.4%. Plastic mold.
competition, upgrading of automotive productsThe trend in lightweight body, driven by the
faster, with a corresponding request to shortenapplication of plastics in the car a marked increase
mold die industry development cycle. At present,in the number of plastic per vehicle and total
foreign medium-sized die-casting mold of theweight of the rise. By 2005 annual output of 3
development cycle is only 1-2 months inmillion calculations, China's total of all kinds of
automobile panel dies development cycle of 6-7automobile accessory plastic parts 300 thousand
months, but China was 2-3 times the level outside.tons, while the current production capacity of only
Therefore, some of the more powerful the20 million tons, production and demand a great
domestic auto mold factory although the strengthcontradiction. Particularly in the manufacturing
of the development of new molds, but often duebumpers, instrument panels, fuel tanks, steering
to lag behind the pace of replacement automotivewheel and other needs of large and medium-sized
products lose their market competitiveness. Theplastic mold, in 2005 demand is expected to meet
main reason contributing to this problem is China'sonly about 50% of the planning. Motorcycle mold.
auto industry, corporate mold structure isA type of motorcycle require a total of nearly
irrational, software development, management1,000 sets of molds, valued at more than 1,000
and staff quality and a larger gap between theyuan. China has the world's largest motorcycle
foreign advanced level. The first is the low level ofproducer, more than 10 million motorcycles
specialization and standardization. Internationally,annually. Although the majority of motorcycle
the automobile mold has entered the professional,molds can be produced internally, but in the
standardization phase. Foreign automobile mold iscasting needs to work on localization. Agricultural
comprised largely of professional moldvehicles mold. Previously, die mold industry paid
manufacturers, mold commercialization rate ofinsufficient attention to agricultural vehicles. In
70% or more, and many specialize in therecent years, the rapid development of China's
production mold standard parts of the business,farm vehicle market, the annual output has
car mold standard parts as much as severalreached more than 200 million vehicles, the
hundred. The production capacity of China's majordemand for mold growing rapidly. Meanwhile, with
focus on the OEM mold mold factory orthe agricultural vehicle to comfort the direction of
workshop, the low rate of mold commercialization.development, but also to the mold has set higher
"Ninth Five Year Plan" period, conducting therequirements. "Tenth Five-Year" period, automobile
enterprise restructuring, die proportion ofmold industry, the market must be taken
self-production and distribution remained as high asseriously enough.
70%. Mold standard parts in the car, my only two